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MAXIRmania
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Sniper Build Notes & Photos
by Glen Peden
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Introduction: We've finally
got some of the new Snipers on this side of the pond. My
intent with this article is not a full-on review, but only
to give few build notes and some first photos. I've built
this one and there will be a couple more built by others
very soon. Ît's been a very long time since I've been
so thrilled to open up a heli kit box! Mirror smooth carbon
plate and tail boom. Blue bling galore! Blades are included
as well as an 18 tooth and 15 tooth pinion. I've updated
this review with some commentary inserted in the text as
well as photos of newer parts and comments listed below.
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Kit Specs - recommended &
used:
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Rotor Span: 1070 mm (470 mm
blades)
RTF weight: 1300-1500g (1535
g)
Motor: AXI 2820/10 recommended.
(Pletti Orbit 15-12 used)
Battery: LiPO 3S-4S 2000 -4000 mah
(FlightPower EVO 20 4S-3700mah used)
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Rotor blades: LAHeli fiberglass 47
cm (included in kit)
Cyclic servos: HS-81-MG
Tail rotor servo:
S-9254
Gyro used: FutabaGY401
Speed control: Kontronik Jazz
40-6-18
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A word about these photos: In an effort to show contours in the
black plastic, some photos were deliberately underexposed. Also,
trying to accurately portray the colour of the anodized blue parts
was very challenging. The actual blue colour is darker than shown in
the photos And.... click on a photo to see a
larger version of it.
Kit Contents:
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Pictured above is most of the blue bling. I found more
later on as I opened more bags:)
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The carbon in this kit seems very nice. Well
finished!
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Build comments:
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In the first step, inserting the bearings into the
bearing blocks, I found it helpful to have a length of 2 x 2
lumber to press against. After the bearing was inserted, the
bearing side was laid against the wood while the alu piece
was pushed by the thumbs. Why all this? Well, doing this
allows one to easily apply leverage to one side (using the
outer parts of the mount) to help straighten the bearing
when required, as it is pushed home.
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Assembling the freewheel hub requires careful insertion
of TWO one-way bearings. I find it very helpful to assemble
the freewheel tube onto the main shaft and insert this into
the bearing to use as a sighting guide to make sure the
bearing is perfectly lined up as it is started. Simply
observe whether or not the shaft is sitting exactly centered
on the back side. Once I had both bearings well started (one
from each side, I rested the assembly on a wooden bench and
gently whacked the top with my piece of 2 x 2 lumber. Both
bearings slid into place rather easily. When inserting the
hub into the main gear, bear in mind that there's two
different sides on the gear, i.e. on the bottom of the gear,
the spokes are flush with the rim.
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The tail drive pinion came glued in the proper position
4mm from the end of the tail drive shaft. The belt drive
pinion has a square shapped recess to secure it to its alu
end cap which has the set-screws to grip the drive shaft.
One might as well leave off the Loctite for now, because the
chances are that an adjustment will be necessary once this
assembly is installed between two bearings.
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Frame:
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The lower frame and skid mounts assemble onto some beefy
5mm OD carbon tubing. As the skid legs are tightened, they
clamp onto these tubes. The screws are left un-tightened
during initial assmebly.
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...so as to keep me from a ham-fisted calamity. Each
bearing block for the main shaft has TWO flanged bearings.
Per the instructions, the screws were loctited only after
both sides of the inner frame were assembled. "Less is more"
with loctite, and I usually put a small amount on the first
threads to enter the other part and let it flow up the rest
of the screw as it is tightened. If any reaches the top of
the screw, you are using too much :)
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The frame cross pieces were bolted onto the nice carbon
frame sides without any issues. But all the while I was
saying "not too tight",
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Head:
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The first step involving assembling the brass balls to
the "steering lever", leaves one unsure which end of the arm
is which in the diagram. The brass ball with the longer base
goes on the shorter end. The brass spacer is best started
into one of the bearings while outside the lever. Then set
the bearing into the lever and press the other one into
place. The old piece of 2 x 2 lumber is good for pressing
against. Truth be told, I found that resting the asssembly
on the wood and then tapping it lightly with the end of the
plastic handle of a Japan Industrial Screwdriver seemed to
nicely do the job of getting the ends of the brass tube
flush with the bearings. The brass insert in the compensator
lever is done the same way.
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I was just a little disappointed when I could only find 5
of 6 bearings for the blade grips. Ah hah! One of the
bearings was already installed for some reason. It's
interesting that there's no thrust bearings. Perhaps there's
no need with a rotor head/blades this small. There's one
bearing on the end of the blade grip closest to the rotor
head and two bearings together in the part closest to the
blades. It seems lke this extra bearing could be replaced by
a thrust bearing in a hop-up effort.
The digital caliper comes in handy for setting up all the
links to the proper length. One thing - it seems like the
threaded rods are just a bit too long, but if you keep
pushing and twisting, you will get the links down to the
prescribed lengths:)
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This was my first flybar bridge using this design, which
I've seen in many heli's. Here's one piece of urgent advice
- do not force the screws really tight, because this will
compress the ends of the alloy spacers enough to make the
bridge to short to straddle the seesaw thingie. In my case I
used one tiny washer in diagonally opposite corners to fix
the problem.
The "stabilizer bearing housing" is by far the nicest one
I've encountered! The washer N0424 is tapered and the narrow
end is meant to rest against the inner race of the
bearing.
A digital caliper is also handy for ensuring that the
flybar is exactly centered. This is my first all-alu head,
so forgive me for saying that I've never had a flybar that's
so pricise, smooth, and free-moving.
UPDATE: A one piece flybar bridge is now
included
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The compensator core (slider) is postioned with the extra
brass section facing upward.
When I got to the diagram showing the installation of the
compensator lever, I wondered why they were advising the use
of loctite on a bolt threaded into plastic. Then I realized
that the renderings were showing precise locations along the
screws for application of threadlocker. It seems they weere
suggesting using it on the sections of thread that rest
insde the brass sleeves. This seems like a good plan top
prevent slop developing as the threads on the screws wear
down over time. At least that's what I think is going
on:)
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A good deal of "link squeezing" was used to get the links
almost loose enough for my liking - a good starting point.
The paddles were threaded on all the way until they started
to bottom out. Having previously ensured thet the flybar was
exactly centered, I wound up with the paddles being a small
fraction of a mm off being exactly the same distance out
from the hub on my first try. And on the second try when I
realized that I'd installed the ball bolts backwards (ball
should be to the inside) and had to remove the paddles to
reverse them. Once the head was assembled, I balanced it
using a high point balancer. A small piece of clear tape was
needed on one paddle to make it perfect.
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In my kit the swashplate required assembly and what a
surprise I got when I took a good look at it! Check out the
inner swash in the photo on the right. Two of the balls are
mounted to the side of the arm instead of the end. This
gives a needed offset to the pushrod.
When I was done, and again given the caveat that I've
never owned an all aluminum head before, I was holding the
smoothest, most precise heli head I've ever owned (with
apologies to my beloved LOGO's, hehe). There is a bit of
slop in the rotor head in the area of the mixing hub's fit
onto the main shaft, but I'll guess that there might be a
good upgrade part soon enough. Update: the mixing hub was
replaced with a new one that had a better fit.
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Tail:
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The bearings were a really tight fit into the slider
ring. Once again my JIS screwdriver set came to the rescue.
Their tips are just a little smaller than the ID of many
bearings I need to install. The shaft that the tip joins to
is just a little bigger. So the bearing can be inserted on
the tip and the screwdriver used to aim and push the bearing
into place thanks to this variation in shaft diameter. When
doing the second side this same tip acts as a guide to line
up that bearing exactly straight in. I cannot convey the
tremendous value this "feature" has been over the years! The
bearing's fit was tight enough that I gave the ring a blast
from my heat gun to expand it a bit.
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I had a concern in the step where the two ball links are
screwed to the slider because the diagram shows loctite
being used in the plastic links. As I contemplated using CA
instead, I figured that I better follow the instructions and
change techniques later:)
The slider lever is a double sided affair supported by a
ball bearing on each side. Zero slop is forecast here:) it
took a light sanding with #400 emery cloth to get the
bearing over the end of steering shaft with the dimple for a
set screw. Better to sand for a few minutes than use a ton
of force.
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The tail grips use double ball bearings that are loctited
to both the hub and the inside of the grips..
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The tail box went together fairly easily. The tail pitch
slider MUST work smoothly, so a few obvious steps need to be
followed. Make sure the slider works smoothly on the shaft
with nothing attached to it,. Then install the bearings to
tie the dual slider levers to the pitch assembly. This is
where I spent a bit of time freeing things up. The bearings
that run in the slots seemed to bottom out in the groove at
the closest point, so I scraped away a bit of material to
prevent this. Then I noticed the dragging that was occurring
was actually related to then pressing on the sides of the
grooves, as well as the bottom. It seems that the alignment
of these parts must be perfect because of the zero-slop fit,
There was one side where each bearing seemed to be binding,
so I CAREFULLY scraped a way a bit of material to allow more
freedom of movement.
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Update: the flexing tail pitch slider has been
replaced with a hinged unit shown on the right and
installing it with unmodified arms (those modified above)
has eliiminated the issue mentioned above.
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The instruction's rendering of the tail rotor hub
installation shows some shaft protruding past the outside of
the hub. Since this usually isn't done, I didn't do it, but
then I had to go back and change it so that about 2.5 mm of
shaft protruded. This gave a nice neutral position with a
little bit of tail pitch to counteract hover torque from the
main blades.
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So, when all was said and done, I was holding a very
nice, slop-free tail rotor/box assembly. Very nice! But for
attaching the tail control arm, the directions said to use
Loctite in plastic, which I don't like doing. But I plunged
ahead and did this anyway, and as I drove the shouldered
grub screw home, there was little feeling of "snugging up",
if any. I felt that I might have started stripping the
threads. However the grub screw rests in an indent provided
for it in the shaft, and therefore should not be a problem.
I added a drop of CA on the end of the steel shaft to help
secure it. So far, this is the one item on the heli that I'd
like to see changed. I think a metal insert to give better
grip on the threads would be better but then again, maybe
this is one of the designed-in failure points to protect the
rest of the mechanics in a crash. Update: a metal tail
lever is now offered.
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The tail rotor blades appear to be white nylon. I bolted
them together, leading edge up and in a slight V-shape to
balance them on a high point balancer. They were pretty well
perfect. I shaved a miniscule amount of flashing off one
blade and that was it! Here's a suggestion for after
reaching this point. Hold the tail box in a manner that
allows you to steady the lever and also adjust
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pitch with the pitch lever and sight along the blade to
get zero pitch. As you hold things very steady, swing the
tail around to sight along the other blade. It's easy to see
if the blade's tracking is off. I simply removed one of the
ball links from the slider and filed it a tiny bit shorter
to get the two blades very close to identical pitch.
Update: This last step is not necessary with the new tail
pitch slider.
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Finishing up:
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Before gluing the plastic caps on the boom supports, make
sure they are the same length and file them if necessary.
Likewise, make sure when gluing the caps on. Having these
ends for the tubing slide OVER the tubing ends instead of
pushing inside the tubing as is done on the MaxiR 3-D
pushrod ends is a WAY better.
The anti-rotation pin guide bolts between the frames and
the bolt holding the guide pin to the swash must be
assembled into the bracket - it cannot be "persuaded" past
the head of the bolt later on.
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Installing the HS-81MG servos caused a bit of anguish :)
I normally don't use the rubber servo mounts in my heli's
and I couldn't tell what to do from the renderings. Without
the rubber mounts the elevator servo arm would hit the
mainshaft and the aileron servo arms would hit the frame, so
that settled it:) At first I thought a couple of 2.5mm servo
mounting screws were missing from the kit, but I'd
previously used them where the two screws packaged with the
vertical fin were meant to be used on the tail box. Lastly,
while taking a ruler to the rendering of the attachment of
the brass balls to the servo arm showed conclusively that
the inner holes were meant to be used, I didn't like the
appearance of angled pushrods, especially on the elevator,
So I changed to the outer holes later on.
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The tail rotor servo holders, horizontal fin mount and
tail box clamp were threaded onto the boom before the tail
boom was assembled, First the tail boom was lid into the
boom holders and the front tail drive pinion installed. Once
the top bearing plate was installed, it was evident that the
spacing of the parts on the shaft needed to be increased a
little. This can easily be done without removing it from the
frame.
Now that the heli is completely assembled, I can say that
there wasn't a single missing part and that all pits fit
well and showed thoughtful design.
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One thing - it seems to me that the 385 gram weight of
the 4S-3700 battery used is just about right for proper
balance point on the heli. A lighter one might be a
problem....
Note the antenna tube in the photo on the left.
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After a long cold winter, preoocupation with building a
Hangar 9 Spitfire, crashing the Sniper on it's first hop off
the ground (never done that before and don't know what
stupid thing I did - wrong model in transmitter perhaps?),
I've finally got some flights. And, uh,,, some crash test
results too:)
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One important improvement for those of us with high power
setups is the availability of brass pinions. I have burned
out a plastic pinion in flight and after installing another
one, had it show enough wear after 3 flights that I was
afraid to use it anymore. Mind you, this is with the small
12T pinion, where the gear contact area is reduced compared
to a larger pinion. Update: I've used the brass pinion
for many flights now and now it's a smooth, reliable
machine.
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One thing that all of us "early adopters" knew was needed
was an aluminum tail pitch lever. The set screw in plastic
seemed pretty "iffy", even if it did mate up with a recess
in the shaft it was afixed to.
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Here's a photo of the shaft drive upgrade for the tail
boom.
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Flight characteristics: the heli is very nimble -
pretty easy to fly in a small field. It's "light on its
feet" and flips are done effortlessly with the only problem
being that I needed to cut back on pitch during the maneuver
or it would start climbing out :) Flight times of 10 minutes
used about 3000 mah of the 3700 mah 4-S packs. It's nice and
stable and has the presence of a larger heli. While winds
caused it to zoom up on me sometimes, I found myself flying
it in fairly high winds without worry.
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Maintenance: the heli is generally pretty easy to
work on and doing so is a pleasant experience.
- Replacing the main gear requires removing one of the
small front frame sides and then removing the auto hub
while inside the frames.
- Replacing the boom can be done by loosening the top
screws on the two boom mounts, the tail servo mounts, the
horixontal fin mount, disassembling the tail box and
sliding the boom out from all this and leaving the belt
behind with the heli.
- It's very easy to replace the main shaft and
spindle.
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Crash tests: I've dorked the heli a few times by
stripping pinions or doing a loop while in normal flight
mode. Just like with the Maxir, the staged destruction helps
reduce damage. the lower frame traingles and skid legs are
cheap sacrificial parts for crash energy absorbtion. The
hardest crash was from a very poor auto (tried re-starting
the motor by raising "pitch stick", in case I'd left it in
normal flight mode) resulted in basically a freefall from 20
feet onto its skids. Both frame triangles broke, the smaller
carbon outer frame pieces bent at the joint with the landing
gear legs (easily repairable with CA), one skid leg broke,
and the main shaft, flybar, and spindle bent. The cost for
all those parts was only $27.50 plus $22.00 for the frame
sides if replaced rather than repairing them. Apparently the
last 3 items on the list are easily straightened.
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RPM limits: There's a mysterious, violent tail
vibration that occurs at about 2200 rpm. It seems like a
resonance setup by gearing choice and a very light carbon
tail boom, but this is just a guess. Since the heli flies
great at sub-2000 headspeeds, this hasn't been that much of
an isuue for me. I know, folks who are used to winding up
over-weight,
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"under-bladed" small heli's to 3000 rpm will find this
smooth, lightweight ballerina (stole this from my LOGO 10
review, hehe) to be a stark contrast to their screaming
machines and judge it deficient? I hope not :) Update:
The carbon tail boom has been relaced with an aluminum one
to fix this issue.
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Copyright ©
2006, 2007 Glen Peden